Project At A Glance:
1.Product Details: Bricks & Blocks
2.Type: Fly Ash-Lime-Gypsum (FAL-G) Based
3.Production Capacity: Per Shift 16800 pcs Hollow Block Size 400x200x200mm Equal to 285 Ton
Assumptions:
1.Flyash to be provided free of cost by power plants. Only transportation to be arrangned by Project
2.The Unit aims for optimal fly ash utilization.
3.Production is estimated at 80% capacity, 2 shifts a day. for ratios analysis
4.300 working days is considered in a year during the first year.
5.Boundary wall to be constructed from trail production bricks of Unit.
6.Sale price at site is estimated as per existing market Price.
7.Bricks of all sizes will be manufactured according to the market requirement,
8.Though mainly 230mm x 110mm x 70mm are the major concentration area.
Capacity:
| NO. | Size(LxWxH) | Pcs/Mould | Pcs/Hour | Pcs/Shift |
| BLOCK TYPE 1 | 400x200x200mm | 10 | 1800-2100 | 20160-23520 |
| BLOCK TYPE 3 | 400x150x200mm | 14 | 2520-2940 | 20160-23520 |
| BLOCK TYPE 4 | 400x250x200mm | 8 | 1440-1680 | 11520-13440 |
Raw Material :
Coal slag
All kinds mine wasted or coal sag or construction wastage can be used.
Gypsm:
This too is an industrial waste. This is available at Fertilizer Plant as in industrial wastes
Sand / Crusher Dust.
Sand is used as an economizer and to increase the strength of bricks to some extant. Sand is procured locally.
Crusher dust can also be successfully used in place of sand.
Lime:
Lime used in this process is known as Hydrated Lime, which can be obtained by Calcining Brunt Lime. One KG of
Brunt Lime gives 2.2 Kgs of Hydrated Lime after Calcining. Alternativily Hydrated lime is available as an industrial
by-product of Paper Mills This Project however aims to utilize OPC cement as a substitute for Lime. It will give fast
er strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness
OPC
Using OPC will be a standardized practice compared to Lime, as, unlike OPC, Lime quality changes widely across
suppliers and across seasons. The other prime advantages of using OPC (compared to Lime) is it's easy availabil
ity locally through nationwide Retail Network of Cement Companies.
Fly-Ash:
A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in
Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
However, the proposed Unit will get Fly Ash from locally available Thermal Powerplants, which is having best qua
lity fly ash not only in the country, but also in the whole world.
Main Features
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine
Advantage:
1.Uniform Shape: Easier and faster Brick working.
2.Uniform Shape: Less Mortar in Brick work.
3.Uniform Shape: Less Mortar in Plaster.
4.Artificial Cement: Gains strength over time.
5.Artificial Cement: Walls can be left exposed/un plastered.
6.Better heat & sound insulation compared to red Bricks
7.Far Lesser brakeage during handling & transportation.
8.Better Vibration resistance compared to red Bricks
9.Environmental friendly : Consumes Fly ash
10.Environmental friendly : Saves invaluable top soil
11.Environmental friendly: Needs no burning/backing.
12.Strength: Higher Strength Bricks.
FAQ:
1.Whats the raw material proportion when making block?
Formula one: cement 8-10%, 30%-40%sand , 50%-60% crushed stone
Formula two: cement 8-10% , flyash 30%, sand (stone powder)60%, gypsum 2%
2.Whats the after sales service terms?
We provide one year warranty,during this period any unartificated non wearing parts problem we will provide free spare parts.
We can provide oversea engineer support ,only client provide transportation and accommodation charges.
3.What products this machine can make ?
This machine can produce Pavers,Hollow Blocks,Solid Bricks and so on, Only need change different mould.
4.Whats the weight of hollow block and strength ?
400×200×200mm weight 17.0kg/pc
400×150×200mm weight 13.5kg/pc
400×100×200mm weight 10.0kg/pc
Solid Brick: 10-12Mpa
Hollow Block: 8-10Mpa
Pavers: 15Mpa
5.Whats the workshop and plant land size is suitable?
Workshop: 160 SQM
Plant: 1000 SQM
Why choose Dongyue flyash brick manufacturing machine?
1. Material and welding: all materials and spare parts selected according to international CE standard, Carbon dioxide protection welding will assure whole line stable running.
2. Control PLC: we select original Japan Mitsubishi PLC combine with independently develop machine control program, assure stable and high efficiency working status.
3. The motor for the host machine is Germany SIEMENS brand or ABB brand
4. The switch will use France Schneider brand and Japan Omron
Dongyue Machinery Group Profile:
The Group has fixed assets of assets of 600 million yuan, more than 2,000 employees.
Shandong's first set of aerated concrete equipment manufacturers, can be designed ann
ual production capacity of 5-40 million cubic meters of aerated concrete production line
in the top of the basis of absorbing advanced technology of Germany and Japan, combin
ed with their national conditions.
Dongyue Machinery Group will be the core business philosophy of "integrity, innovation,
performance, harmony, security", "pragmatic innovation, beyond the self, the pursuit of
excellence" concept, technical concept of reaching perfection, technology leadership, "
"customer satisfaction, our goal," the service concept, with a new corporate image and
improve the value of the estate, "Dong Yue" brand has become the industry leading
brands.